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Forklift production to meet specific needsįor the assembly of its range of forklift trucks, Linde Material Handling utilises the benefits of the KBK light crane system. The current collectors connected to the KBK II system load trolleys tap power direct from the conductor lines. Thanks to the use of KBK II-R profile sections, featuring integrated conductor lines, as crane girders, the chain hoists and the operating panel are supplied with power without the need for any additional cables.

For ergonomic reasons, it is mounted on a smooth-running KBK trolley. One of these push-travel cranes is also fitted with a control panel for powered screwdrivers.

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These units are used by the assembly workers to install other components, such as steering shafts, on-board chargers and voltage transformers. Operating on this pair of tracks are two KBK single-girder suspension cranes that are equipped with Demag DC-Pro chain hoists. This arrangement ensures that there is sufficient space for the assembly operations and the flexibility required in the processes.Īlso suspended from the roof superstructure are the KBK suspension crane installations, which are mounted immediately below the suspension cranes.

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Thanks to the crane runway, which is suspended from the roof superstructure, the floor remains free of any additional runway supports. All functions are controlled by means of a Demag DST control pendant. A locking mechanism limits the turning angle of the hook, thus ensuring a reliable and continuous supply of power to the attached turning device. The forklift production line starts in the pre-assembly zone, where the workers use a 4-tonne EPDE suspension crane to lift counterweights, turn them on a turning device and then place them on an AGV that is waiting to receive them. Pre-assembly Pre-assembly with 2 crane levels

Ergonomic solutions for indexed assembly operations.

Combination of aluminium and steel profile sections.

The cranes supplied by Demag are already prepared for this step: friction-wheel travel drives can be disengaged and the crane can slowly move along the line by means of the positive connection.

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When the assembly workers have learned how to work according to the production cycles, Linde plans to switch over to continuous production. This arrangement enables monitoring functions to be integrated and adapted to match changed cycle conditions. Linde decided in favour of combinations made of KBK aluminium and steel profile sections and an intelligent connection between the crane systems and the process control system. One system to meet all needsĬrane bridges optimised to reduce their weight, compact dimensions and versatile mounting connections – the KBK light crane system offers a wide variety of benefits. Linde already attaches great importance on performance and flexibility in production – and opted for the proven Demag KBK light crane system in the assembly line for its new BR 387 and 388 forklift truck ranges. The E range of forklift trucks built by Linde Material Handling features efficiency and high performance.